A cikin manyan jiragen ruwa guda biyu{0}} mun juyar da su daga gubar -acid zuwa LiFePO4 a cikin shekaru uku da suka gabata, tsarin riƙe iya aiki sun yi daidai da tsarawa. Raka'o'in lithium yawanci suna riƙe 85 -96% na iya aiki har zuwa shekara uku; Ruwan gubar -acid a cikin kwatankwacin hawan aiki yana raguwa zuwa 70-82% na wata goma sha takwas. Wannan bambance-bambancen yana ƙayyade ko canje-canje sun ƙare da dogaro ko masu aiki sun fara farautar batir ɗin da aka ajiye a tsakiyar rana.
Abubuwan da ke ƙasa suna haifar da wannan gibin. Wasu da kuke sarrafawa kai tsaye, wasu suna buƙatar yanke shawara na kayan aiki a matakin siye.
Zurfin Fitowa Shine Babban Tsawon Rayuwa na Farko
Dangantaka tsakanin zurfafan yadda kuke fitar da baturin jack ɗin pallet da jimlar zagayowar da yake rayuwa ba ta kan layi ba ce -kuma layin yana azabtar da gubar{1}}acid chemistry fiye da yadda yawancin zanen gado ke bayarwa.
A 50%zurfin fitarwa, gubar da aka ambaliya -acid na iya isar da zagayawa 1,200 kafin ƙarfin ya faɗi ƙasa da madaidaicin 80%. Tura wannan baturi zuwa 80% DOD akai-akai-wanda ke faruwa a duk wani aiki inda batura ke gudana kusa da komai kafin yin caji{7}} kuma rayuwar sake zagayowar ta rushe zuwa zagayowar 200-400. Canjin maki 30 a halin fitarwa yana kashe 60-75% na jimlar rayuwar sabis.
LiFePO4 yana amsawa daban. Tsarin lu'ulu'u na olivine yana jure wa zurfafa zurfafawa ba tare da saurin lalata faranti ba. Batura da aka ƙididdige su don 3, 000+ kewayawa a 80% DOD a zahiri suna isar da waɗannan lambobi a cikin sharuɗɗan sito, ba kawai wuraren da ake sarrafawa ba. A cikin namu na sa ido a kan namu jiragen sama a kan 24V pallet jack jack, mun ga lithium raka'a suna kula da aikin sake zagayowar ko da lokacin da masu aiki sukan yi sallama zuwa kashi 85% kafin su shiga -halin da zai yanke gubar gubar{10}}rabi.
Abin da wannan ke nufi don siye: gubar - girman acid yana buƙatar babban ɗaki don kiyaye DOD a cikin kewayo mai aminci. Batirin lithium pallet jack za a iya girma kusa da ainihin buƙatun canji ba tare da sadaukar da rayuwa mai tsawo ba-wanda ke shafar duka farashin gaba da la'akari da nauyi.
Zazzabi Yana haifar da mafi yawan gazawar da za a iya hanawa
Heat mahadi kowane nau'i na lalacewa a cikin baturi electrochemistry. Aiki mai dorewa a digiri 33 (digiri 92 F) yana yanke gubar{3}} rayuwar sabis na acid kusan rabin. Amma lalacewar thermal yana tarawa ba tare da gani ba; ta lokacin asarar iya aiki ta bayyana a cikin lokacin aiki na yau da kullun, baturin ya riga ya wuce murmurewa. Mun ga jiragen ruwa sun maye gurbin batura a cikin watanni 18 waɗanda yakamata su ɗauki shekaru huɗu, waɗanda aka samo su zuwa wuraren caji tare da ƙarancin iskar da babu wanda ya yi tunanin aunawa.
Adana sanyishine inda hanyoyin gazawar suka taru. Gubar{1}}Irin acid yana raguwa 20{7}}35% a -digiri 18 . Batir mai girman 315Ah don lissafin zafin yanayi zai iya isar da 200{12}}250Ah a cikin ma'ajin injin daskarewa{13}}bai isa ga cikakken motsi ba idan girman asali ya ɗauki yanayi na yau da kullun. Abincin daskararre 3PL da muka kawo a cikin 2023 ya ƙayyadad da ƙayyadaddun gubar su{14}}acid da ya danganci nazarin zagayowar matakin matakin ƙasa; watanni uku da fara aiki, suna musanya batura a tsakiyar motsi saboda ƙarancin ƙarfin sanyi ba a cikin ƙirar kowa ba.
Canje-canjen yankin zafin jiki yana haifar da matsalolin da ke ɗaukar watanni don tantancewa daidai. Jacks na pallet suna motsawa akai-akai tsakanin wuraren da aka sanyaya da kuma na yanayi suna haɓaka ƙazanta akan tashoshin baturi da na'urorin lantarki na BMS. Wannan danshin yana daskarewa akan komawa wurin ajiyar sanyi, yana haifar da lalata da gazawar haɗin kai. Ƙungiyoyin kulawa kusan ba su taɓa gano waɗannan zuwa hawan keken zafi ba saboda alamun -rufewar bazuwar, yanayin da bai dace ba{4}}na-karatun caji- yayi kama da na'urar lantarki.
Hakanan akwai hulɗar na'ura mai ba da hanya tsakanin hanyoyin sadarwa mafi yawan masu aiki sun rasa gaba ɗaya. Daidaitaccen ruwan ruwa na ruwa yana yin kauri sosai ƙasa da digiri 0 F ({6}}digiri 18), yana haifar da jinkirin ɗagawa. Motar tana zana ƙarin ƙoƙari na halin yanzu don ramawa, wanda ke hanzarta fitar da baturi kuma yana ƙara damuwa mai zafi. Ayyuka a cikin tsananin sanyi galibi suna buƙatar canzawa zuwa AW{8}}32 grade ko MIL{10}}PRF-5606J ƙayyadaddun ruwa mai ƙima don aiki ƙasa zuwa digiri -54 -kafin su ga ingantaccen aikin baturi. Wannan ba matsalar baturi bane, amma yana nunawa a matsayin ɗaya.
LiFePO4 pallet jack baturi tare da hadedde dumama adireshin sanyi ajiya kai tsaye. BMS na lura da zafin jiki kuma yana kunna masu zafi na ciki yayin caji ko lokacin da sel suka faɗi ƙasa mafi kyawun kewayon aiki. A cikin aikace-aikacen injin daskarewa, fakitin lithium masu zafi suna kawar da matsalar musanya ta tsakiyar{3} gaba ɗaya. Bukatun OSHA a ƙarƙashin 29 CFR 1910.178(g) wajabta keɓance wuraren caji tare da samun iska, tashoshin wanke ido, da ɗimbin ɗimbin gubar{7}}acid{{8}bukatun da ba su shafi tsarin lithium da aka rufe ba. Wannan shine farashin ababen more rayuwa mafi yawan kwatancen TCO.
Halayyar Cajin Yana Aiki Gabaɗaya Tsakanin Chemistries
Duk lokacin da batirin gubar - acid ya yi ta zagayowar, kristal sulfate na gubar suna tasowa akan faranti yayin fitarwa kuma suna narkewa yayin caji. Cajin da bai cika ba yana barin sauran lu'ulu'u da ke taurare tsawon lokaci{2}}tsarin sulfation wanda ke haifar da mafi yawan gazawar gubar da bai kai ba{3}}acid a aikace-aikacen masana'antu.
"Cajin dama"-wasa lokacin hutu ko tsakanin ɗawainiya{1} yana haɓaka sulfation saboda kowane ɓangaren caji yana ƙidaya a matsayin cikakken zagayowar akan iyakacin baturi. Wannan shine dalilin da ya sa gubar{3}} jagororin kula da acid ya jaddada ka'idar 80%: sallama zuwa 80% DOD, sannan cika cikakken zagayowar caji kafin komawa aiki. batura akai-akai suna ganin raguwar iya aiki da sauri da gajeriyar jimlar rayuwar sabis.
Lithium chemistry yana juyar da wannan ƙuntatawa gaba ɗaya. Ƙarin caji ba a ƙidaya matsayin cikakken amfani da sake zagayowar ba. Electrochemistry yana sarrafa jihohin cajin masu canzawa ba tare da hukunci ba, wanda ke nufin toshewa a cikin kowane lokaci mara aiki yana ƙara wadatar yau da kullun ba tare da haɓaka lalacewa ba. Don ayyuka tare da jaddawalin jaddawalin da ba za a iya faɗi ba ko ƙayyadaddun cajin windows, wannan bambance-bambancen ɗabi'a shi kaɗai yakan tabbatar da kimanta maye gurbin baturin lithium pallet jack.
Abin da Ke Kashe Batura Kafin Ƙimar Rayuwar Sabis
Lokacin Sulfation na gubar -acid: batirin da aka saki ya bar zaune 24{4}}48 hours yana farawa da girma mai ƙima. Bayan mako guda ba tare da caji ba, lu'ulu'u suna taurare inda za a iya narkar da su. Ƙa'idar aiki mai sauƙi-cajin nan da nan bayan kowane motsi, ko da juzu'i na juzu'i. Batura da aka fitar a karshen mako sun riga sun tara lalacewa ta dindindin.
Rashin kula da ruwa shine -mafi girman nau'in gubar da bai kai ba{1}} gazawar acid. Bukatar lokaci cikakke ne: ƙara ruwa kawai bayan an gama caji, ba a taɓa yin irinsa ba. Cajin yana haifar da fadada electrolyte; kashewa a gaba yana haifar da ambaliya na acid wanda ke lalata tashoshi kuma yana ƙirƙirar fina-finai masu gudana a saman saman baturi. Waɗancan ma'adinan acid ɗin suna samar da hanyoyin ɗigogi suna haifar da ci gaba da zubar da kai ko da lokacin da naúrar ta zauna babu aiki.
Ingancin ruwa ba za'a iya sasantawa ba. Ruwan da aka distilled ko narkar da shi kawai. Ruwan famfo yana ƙunshe da ma'adanai waɗanda ke fitowa akan abubuwan ciki na baturi kuma suna haɓaka aikin sulfation akan zagayowar gaba.
LiFePO4 yana kawar da duk kula da ruwa. Ginin da aka hatimce yana nufin sarrafa sifilin sifili, haɗarin faɗuwar acid, da bin ka'idodin aminci na UL 2580 da IEC 62619 don aikace-aikacen ikon masana'antu{4}} takaddun shaida waɗanda ke tabbatar da kariyar guduwar zafin zafi da tantanin halitta{5} matakin ƙunshewar kuskure.
Voltage Sag Yana Shafar Gaskiyar Ƙarfin Ƙarfin Ƙarfin Duniya{0}
Wannan lamarin ba kasafai yake fitowa a kwatancen takarda ba amma yana nunawa nan da nan a cikin ayyuka.
Batirin gubar{0}acid yana rasa wutar lantarki a hankali yayin da suke fitarwa. Jakin pallet da aka ƙididdige ƙarfin ɗagawa na fam 3,500- akan cikakken caji na iya yin gwagwarmaya tare da lodin fam 2,600- bayan awoyi da yawa na aiki yayin da ƙarfin lantarki ya faɗi ƙasa da ingantattun matakan don injin injin. Masu aiki suna ramawa ta hanyar yin aiki da sauri da wuri a cikin sauye-sauye da rage gudu yayin da batura suka raunana-ko ta watsar da batir ɗin da aka fitar da sabbi.
LiFePO4 yana riƙe da daidaiton ƙarfin lantarki a duk faɗin yanayin fiddawar sa har sai an kusanci ƙaramin ƙaramar iyaka. Ɗaga aikin a sa'a ɗaya yayi daidai da aiki a sa'a bakwai. Don sarrafa mabambantan ayyuka ko kusa da-mafi girman nauyi a duk tsawon ranar aiki, wannan daidaiton ƙarfin lantarki yana nufin abin da ake iya faɗiwa maimakon raguwar aiki yayin da ake ci gaba.
Tambayoyi Uku Waɗanda Suke Ƙaddara Ko Lithium Yana Da Hankalin Kuɗi
Kafin neman cikakken bincike, zaku iya tantance aikin ku bisa waɗannan sharuɗɗa:
Sau nawa kuke gudanarwa?
Ayyuka guda ɗaya - tare da matsakaicin matsakaicin aiki da ingantaccen tsarin kulawa na iya tafiyar da gubar{1}} a tattalin arziki{2}}amma wannan yana canzawa idan aikin ku ɗaya{3}} ya ƙunshi ajiyar sanyi, nauyi mai nauyi, ko batura masu tsufa waɗanda tuni suna buƙatar canji. Sauye-sauye biyu ko sama da haka yawanci suna kaiwa matakin tsallake-tsallake inda jimillar kuɗin mallakar lithium ya ragu ƙasa da gubar{5}}acid cikin watanni 14{8}}. Sau uku- aiki da 24/7 kusan ko da yaushe suna goyon bayan lithium - kawar da musanya baturi kadai yana canza lissafi.
Menene lokacin musanya baturin ku a kowace raka'a?
Idan masu aiki suna ciyar da mintuna 15 - 20 a kowace musaya gami da tafiya zuwa wurin caji, waccan ma'auni na farashin aiki a kowane yanki da kowane motsi. Ƙirƙiri ta hanyar cikakken adadin sa'a da aka ɗorawa. Ayyuka tare da jacks 20+ sau da yawa suna samun aikin musanya shi kaɗai yana rufe ƙimar farashin lithium a cikin shekaru biyu.
Kuna aiki a cikin yanayin da ake sarrafawa{0}?
Ma'ajiyar sanyi yana ƙara ma'anar da ke ba da shawarar lissafin da sauri. Rashin ƙarfin gubar gubar -acid a cikin yanayin injin daskarewa yana nufin ko dai ɓatar da batura sosai ko karɓar tsakiyar{2}} musanyawa a matsayin daidaitaccen aiki. Mai zafifakitin lithium don ajiyar sanyiwarware matsalar; gubar -acid ba zai iya ba.
Idan biyu ko uku daga cikin waɗannan sun yi aiki, mai yiwuwa shari'ar ROI tana da ƙarfi. Idan baku da tabbacin inda aikinku ya faɗi-musamman idan kuna gudana guda ɗaya{2}}matsala amma kuna fama da ajiyar sanyi ko nauyi{3}}waɗanda zagayowar aiki- shine ainihin abin da aka ƙera bincike na jiragen ruwa don fayyace.
Polinovel ya kera LiFePO4pallet jack baturia cikin saitin 24V daga 210Ah zuwa 660Ah, wanda aka ƙirƙira don sauke{3}} don maye gurbin a daidaitattun ɗakunan baturi. Teamungiyar injiniyoyinmu suna gina lokacin aiki na al'ada da tsinkayar biyan kuɗi bisa tsarin canjin ku, yanayin zafin jiki, da farashin kulawa na yanzu.
Nemi bincike na rundunar jiragen ruwa- za mu ƙirƙiri takamaiman masu canjin ku kuma mu nuna muku inda hutun ya faɗi{1}koda ma'ana ya faɗi. Juyawa na yau da kullun shine kwanaki 3-5 na kasuwanci bayan karɓar bayanan aikin ku.
